Roll-to-Roll (R2R) Manufacturing of Functional Films

By Miko Cakmak

Materials and Mechanical Engineering, Purdue University, West Lafayette, IN

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Bio

 Miko Cakmak Dr. Cakmak received his BS in Chemical Engineering from Technical University of Istanbul and MS and PhD in Polymer Engineering from University of Tennessee, Knoxville. He was one of the founders of Polymer Engineering Department at University of Akron where he was named Harold A. Morton Chair and Distinguished Professor of Polymer Engineering. He recently was the founding director of the National Polymer Innovation Center where he developed roll to roll manufacturing lines for functional polymer films for a range of applications including membranes for batteries, biomedical devices such as artificial pancreas, slow drug release platforms, flexible transparent electrodes for flexible electronics and flexible sensors.

Dr. Cakmak's current research includes modeling and experimental studies on processing; structure property relationships in polymer films and moldings and polymer/metal/ceramic hybrid systems.

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Cite this work

Researchers should cite this work as follows:

  • Miko Cakmak (2019), "Roll-to-Roll (R2R) Manufacturing of Functional Films," http://nanohub.org/resources/30711.

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Location

121 Burton-Morgan, Purdue University, West Lafayette, IN

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Roll-to-Roll (R2R) Manufacturing of Functional Films
  • Roll-to-Roll (R2R) Manufacturing of Functional Films 1. Roll-to-Roll (R2R) Manufacturi… 0
    00:00/00:00
  • Contents 2. Contents 38.772105438772108
    00:00/00:00
  • What is Roll to Roll Manufacturing? 3. What is Roll to Roll Manufactu… 41.441441441441441
    00:00/00:00
  • HISTORY 4. HISTORY 111.91191191191192
    00:00/00:00
  • HISTORY 5. HISTORY 196.06272939606274
    00:00/00:00
  • Applications 6. Applications 284.78478478478479
    00:00/00:00
  • What are the Functional Materials? 7. What are the Functional Materi… 327.36069402736069
    00:00/00:00
  • What are the Functional Materials? 8. What are the Functional Materi… 423.55689022355693
    00:00/00:00
  • Anciliary Layers 9. Anciliary Layers 525.79245912579245
    00:00/00:00
  • SUBSTRATE 10. SUBSTRATE 612.77944611277951
    00:00/00:00
  • Potential Substrates 11. Potential Substrates 665.49883216549881
    00:00/00:00
  • GENERAL OPERATION 12. GENERAL OPERATION 788.12145478812147
    00:00/00:00
  • GENERAL OPERATION 13. GENERAL OPERATION 871.10443777110447
    00:00/00:00
  • STORAGE ISSUES 14. STORAGE ISSUES 950.85085085085086
    00:00/00:00
  • COATING 15. COATING 1066.6666666666667
    00:00/00:00
  • SOLUTION MIXERS 16. SOLUTION MIXERS 1150.6840173506841
    00:00/00:00
  • COATING FUNDAMENTALS 17. COATING FUNDAMENTALS 1237.5709042375709
    00:00/00:00
  • PRINTING TECHNIQUES 18. PRINTING TECHNIQUES 1321.7550884217551
    00:00/00:00
  • Comparison of Different Printing Methods 19. Comparison of Different Printi… 1359.3593593593594
    00:00/00:00
  • Detailed Comparison 20. Detailed Comparison 1404.1041041041042
    00:00/00:00
  • Roll-to-Roll (R2R) Production Functional Films 21. Roll-to-Roll (R2R) Production … 1409.4427761094428
    00:00/00:00
  • Nanomanufacturing Flexible Transparent Conductive Films Embedded with Nanofibers 22. Nanomanufacturing Flexible Tra… 1495.0617283950619
    00:00/00:00
  • Electrospinning process 23. Electrospinning process 1599.8998998999
    00:00/00:00
  • ROLL TO ROLL AT PURDUE 24. ROLL TO ROLL AT PURDUE 1668.7020353687021
    00:00/00:00
  • Untitled: Slide 25 25. Untitled: Slide 25 1727.9612946279613
    00:00/00:00
  • Fiber conductivity 26. Fiber conductivity 1800.5005005005005
    00:00/00:00
  • Bending tests comparison 27. Bending tests comparison 1822.5558892225561
    00:00/00:00
  • TRANSPARENT CONDUCTIVE FLEXIBLE FILM PERFORMANCE 28. TRANSPARENT CONDUCTIVE FLEXIBL… 1887.1871871871872
    00:00/00:00
  • Application – flexible smart window 29. Application – flexible smart… 1889.2225558892226
    00:00/00:00
  • COATING/DRYING COMPLEXITIES 30. COATING/DRYING COMPLEXITIES 1915.5488822155489
    00:00/00:00
  • INSTRUMENTED DRYING SYSTEM 31. INSTRUMENTED DRYING SYSTEM 1921.2212212212212
    00:00/00:00
  • INSTRUMENTED DRYING SYSTEM 32. INSTRUMENTED DRYING SYSTEM 2009.0757424090759
    00:00/00:00
  • Casting on substrate 33. Casting on substrate 2009.8098098098099
    00:00/00:00
  • Drying Polymer Solution 34. Drying Polymer Solution 2017.8845512178846
    00:00/00:00
  • Top VIEW 35. Top VIEW 2106.84017350684
    00:00/00:00
  • Drying behavior of 15 wt % polyimide/DMF cast film 36. Drying behavior of 15 wt % pol… 2124.5578912245578
    00:00/00:00
  • Effect of airflow temperature on the drying process of polymer solutions 37. Effect of airflow temperature … 2162.2956289622957
    00:00/00:00
  • Effect of airflow temperature on the drying process of polymer solutions 38. Effect of airflow temperature … 2180.1801801801803
    00:00/00:00
  • Effect of initial thickness of cast polymer solution 39. Effect of initial thickness of… 2205.0050050050049
    00:00/00:00
  • Evaporation driven surface tension effects 40. Evaporation driven surface ten… 2262.1621621621621
    00:00/00:00
  • DEFECT …. sources 41. DEFECT …. sources 2270.2035368702036
    00:00/00:00
  • Rayleigh-Bénard & Bénard-Marangoni Instability 42. Rayleigh-Bénard & Bénard-Mar… 2364.2976309642977
    00:00/00:00
  • Conventional Polymer Processing with nanoparticles 43. Conventional Polymer Processin… 2396.0627293960629
    00:00/00:00
  • Need for preferential Z-Alignment 44. Need for preferential Z-Alignm… 2446.3129796463131
    00:00/00:00
  • FIELD ASSISTED ALIGNMENT 45. FIELD ASSISTED ALIGNMENT 2477.9779779779783
    00:00/00:00
  • ROLL TO ROLL AT PURDUE 46. ROLL TO ROLL AT PURDUE 2496.4297630964297
    00:00/00:00
  • ALIGNMENT VIA ELECTRIC FIELD 47. ALIGNMENT VIA ELECTRIC FIELD 2525.8591925258593
    00:00/00:00
  • GUIDING PRINCIPLE FOR E-FIELD ALIGNMENT OF PHASES/PARTICLES 48. GUIDING PRINCIPLE FOR E-FIELD … 2566.3997330663997
    00:00/00:00
  • 3M Glass Bubbles in Photocurable resin in AC-E field 49. 3M Glass Bubbles in Photocurab… 2594.1274607941277
    00:00/00:00
  • Untitled: Slide 51 50. Untitled: Slide 51 2642.1421421421423
    00:00/00:00
  • Clay Particles in E field 51. Clay Particles in E field 2652.8528528528532
    00:00/00:00
  • Real Time Orientation Tracking in Electric Field 52. Real Time Orientation Tracking… 2675.5755755755758
    00:00/00:00
  • Typical Responses from the Birefringence System 53. Typical Responses from the Bir… 2687.5875875875877
    00:00/00:00
  • Birefringence Response with POM: Video (Long t) 54. Birefringence Response with PO… 2711.7784451117786
    00:00/00:00
  • Enhanced image 55. Enhanced image 2747.8812145478814
    00:00/00:00
  • Spectral Birefringence 56. Spectral Birefringence 2759.3593593593596
    00:00/00:00
  • CHARACTERIZATION-XRD 57. CHARACTERIZATION-XRD 2782.6493159826496
    00:00/00:00
  • Roll-to-Roll Processing 58. Roll-to-Roll Processing 2818.8188188188187
    00:00/00:00
  • UNIFORMITY OF ORIENTATION 59. UNIFORMITY OF ORIENTATION 2836.036036036036
    00:00/00:00
  • Cylindrical Nanoclays in Electric field 60. Cylindrical Nanoclays in Elect… 2841.775108441775
    00:00/00:00
  • NANOPARTICLES: APPLICATION: CAPACITORS 61. NANOPARTICLES: APPLICATION: CA… 2873.34000667334
    00:00/00:00
  • ORIENTATION + CHAINING 62. ORIENTATION + CHAINING 2880.4471137804471
    00:00/00:00
  • Relative Dielectric Constant 63. Relative Dielectric Constant 2891.8918918918921
    00:00/00:00
  • Modulus gradient in thin films 64. Modulus gradient in thin films 2918.1181181181182
    00:00/00:00
  • Packing Density and Particle Rich Skin Layer 65. Packing Density and Particle R… 2959.1591591591591
    00:00/00:00
  • MULTIWALLED CARBON NANOTUBES IN PHOTOCURABLE RESIN IN E-FIELD 66. MULTIWALLED CARBON NANOTUBES I… 2983.1831831831832
    00:00/00:00
  • NANOGENERATOR MANUFACTURING ( PZT/PDMS) 67. NANOGENERATOR MANUFACTURING ( … 3037.1371371371374
    00:00/00:00
  • Alignment of PZT in PDMS 68. Alignment of PZT in PDMS 3076.2429095762432
    00:00/00:00
  • Alignment of PZT and GNPs in PDMS 69. Alignment of PZT and GNPs in P… 3106.8068068068069
    00:00/00:00
  • Alignment of PZT/GNPs 70. Alignment of PZT/GNPs 3114.2475809142479
    00:00/00:00
  • Sensitivity Tests (PZT/GNPs/PDMS) 71. Sensitivity Tests (PZT/GNPs/PD… 3139.4728061394731
    00:00/00:00
  • Sensitivity Tests (PZT/PDMS) 72. Sensitivity Tests (PZT/PDMS) 3172.8061394728061
    00:00/00:00
  • Sensitivity Tests (PZT/GNPs/PDMS) 73. Sensitivity Tests (PZT/GNPs/PD… 3200.6006006006005
    00:00/00:00
  • Sensitivity Tests (PZT/GNPs/PDMS) 74. Sensitivity Tests (PZT/GNPs/PD… 3203.8038038038039
    00:00/00:00
  • Bird Feather Test 75. Bird Feather Test 3234.2008675342008
    00:00/00:00
  • Pressure Mapping 76. Pressure Mapping 3270.6706706706709
    00:00/00:00
  • Large Scale Manufacturing 77. Large Scale Manufacturing 3314.1808475141811
    00:00/00:00